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Mini LED dedicated reflow soldering

For Mini LEDs with smaller solder pads, less solder paste, and smaller chips, there are higher requirements for process parameters such as cleanliness and temperature uniformity of the soldering equipment. The dedicated MINI series high-end hot air welding equipment adopts aviation engine turbine blades and eddy current technology hot air system and nitrogen heating technology to ensure high-quality and stable welding, meeting the high requirements of the industry for MINI welding.

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Features of Mini LED dedicated reflow soldering product:

1. Efficient thermal compensation capability, targeted customization of hot air system to achieve optimal thermal balance;

2. Multi frequency converter control, precise temperature control, achieving smaller PCB solder joint temperature deviation;

3. Newly upgraded flux recycling system, multi-stage filtration recycling, fully improving recycling efficiency;

4. Full process nitrogen protection, independent control of nitrogen in each temperature zone, multi-point monitoring, can be controlled within 200-500PPM;

5. Multi cooling zone structure, combined with high-power cooling system, enhances the heat exchange capacity and meets the cooling slope requirements of various processes;

6. Ultra wear-resistant and highly stable special track system with automatic cleaning function, meeting the cleanliness requirements of the furnace cavity and ensuring the welding quality of the product;


Reflow Oven

Reflow Oven

Reflow Oven

Reflow Oven

Reflow Oven


Product parameters:


Model NoMINI-R80 MINI-R81MINI-R82MINI-R83
Heati ng system
Heating zone structure10 heating zones,12 heating   zones,10 heating   zones,12 heating zones,
20 heating modules24 heating   modules20 heating   modules24 heating   modules
Heating zone length3670mm4390mm3670mm4390mm
Heating up time25min25min25min25min
Outlet Exhaust Diameter,valume2-Φ145,Exhaust demand 10m³/min x2
Cooling system
Cooling typeThree cooling zones:forced water   cooling
Cooling zone length1250mm
Chiller power5P Water chiller
Conveyor system
Conveyor TypeChain+ mesh belt synchronous   transmission
Conveyer DirectionL→R,R→L
Converyer Height900±20mm
Cmponent HeightClearance above 30mm,Clearance below   20mm
Conveyor Speed300mm-2000mm/min
Guide rail structure Dust free special hardened   guide rail
PCB Width Min50mm-max400mm     (Option:   max510mm)min50mm-max250mm(Dual tracks)
min50mm-max450mm(Single track)
Fixed Rail ModeFront rail   Fixed(Option:Rear Rail Fixed)The front and rear guide rails are   fixed, and the
middle two guide rails can be   movable.
Control system
Power                                                                            AC3Ø 5W 380V 50/60HZ
Total Power96KW117KW96KW117KW
Startup Power38KW42KW38KW42KW
Normal consumption10KW12KW11KW13KW
Temp Control RangeRoom temperature to 320℃
Control typePC+PLC Control system
Temp Control accuracy±1℃±1℃
PCB Temp Deviation±1℃±2℃
Data StorageProcess Data and status stotage
Power Outage ProtectionEquipped with UPS
Operation InterfaceWindows Chinese simplified, English   online free switching
N2 areaFull nitrogen filling
MES communication protocolStandard
ComputerCommercial computer
General
Dimension(LxWxH)6400x1580x1650mm7120x1580x1650mm 6400*1710*1650mm7120*1710*1650mm
Weight2500-2700kg3000-3200kg2900-3100kg3500-3700kg
Flux recovery systemStandard
ColorBright wrinkled white


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